Tuesday, March 6, 2018

How Do Potato Chips Stay So Fresh In The Bag?




Chip bags have all that air in them for a valid reason — and it's not air, anyway, it's nitrogen gas. 
So what is this gas doing in your bag of crisps? First, the gas acts as a preservative so your chips are as crispy when you open the bag as the day they were packaged. Next, the gas also gives the chips a cushion. In what's known as slack fill, chips manufacturers intentionally inflate the package with nitrogen gas to protect it from damage in transit. Without the cushion of nitrogen gas, chips would likely wind up at their final destination as a bag of crumbs, because the chips inside the bag would break through being stacked in transit or packed onto a grocery store shelf. 

Nitrogen gas is piped into the chip bag before packaging. The gas displaces oxygen from the bag, which is then filled with chips and sealed. Without this step, chips would have a much shorter shelf life. Oxygen in the bag would cause the chips to stale and humidity found in air would lead to soggy crisps — no signature crunch.

While nitrogen gas does play an important role in keeping chips fresh and full-sized, there is a danger in using this gas. Not to the chips — since nitrogen lacks odor, color, and flavor—but to the employees in the processing plant. Nitrogen preserves the chips' texture because it displaces oxygen. If nitrogen leaks in the packaging facility, it will displace ambient oxygen — eventually causing levels to fall so low they threaten employee health. 

Workers become confused and dizzy when they breathe air that lacks sufficient oxygen. Oxygen-deficient air also causes respiratory problems and can lead to death via asphyxiation. 
The same properties that made nitrogen a good choice for preservation — lack of color, odor, and taste — mean employees cannot detect a leak until it is too late. 
Fortunately, there's a simple and reliable way to make sure food packaging facilities aren't leaking nitrogen: Using oxygen sensors to measure the amount of oxygen in the air. 

How an Oxygen Deficiency Monitor Protects Food Packaging Plant Workers

An oxygen monitor tracks oxygen levels in the facility, which should be stable as long as there is no gas leak. Since nitrogen gas displaces oxygen, oxygen levels will fall in the event that nitrogen starts to leak. When oxygen levels fall below safe thresholds — which are defined by OSHA as 19.5 percent — the oxygen monitor will sound an alarm. Employees will be able to leave the packaging floor and alert emergency personnel before the situation turns deadly. 

For peace of mind, employees can check the levels of ambient oxygen by looking at the face of the monitor. A silent monitor — with no loud alarms or flashing lights — indicates that all is well. Lights and loud noises mean staff should stop what they are doing and vacate immediately. 

To properly protect employees, one oxygen deficiency monitor should be installed in any room where nitrogen gas is used or stored. Facilities that use nitrogen generators to produce nitrogen on demand also need an oxygen sensor near the generator. 

PureAire's oxygen deficiency monitors are a cost-effective long-term solution to nitrogen leaks in food packaging plants. These monitors provide accurate readouts even when temperatures are as low as -40 Celsius, and operate reliably even in confined spaces, including freezers and basements. 

PureAire's monitors feature a zirconium sensor, which requires no maintenance and no calibration after installation. PureAire's O2 monitors provide consistent readouts regardless of the weather or barometric pressure, which makes them reliable solutions for safety-minded employers. 

If you are looking for an oxygen monitor that is easy to use, accurate, and built to last, look to PureAire to provide solutions that protect your employees and deliver peace of mind. Browse products at www.pureairemonitoring.com.

Thursday, February 15, 2018

Taste the Difference with Nitrogen Packed Coffee Grounds




When it comes to flavor, coffee purists prefer whole beans, which retain their flavors longer than ground coffee. Yet there's no denying the convenience factor of ground coffee, which is why it's so popular in offices. Ground coffee has a short shelf life -- hence the push to use airtight containers, which keep the flavors in the coffee -- and off flavors may develop if the coffee grounds are left on the shelf too long. Some coffee companies are trying a new trick to add shelf stability to their ground coffee: a nitrogen flush.

How Nitrogen Flushing Preserves Coffee Grounds

Oxygen is the enemy of ground coffee: When coffee grounds come into contact with oxygen, they go stale faster. This is why coffee grounds are sold in vacuum-sealed containers, and why consumers are encouraged to use airtight containers. For best flavor, coffee beans should also be stored in dark containers (so light does not pass through).

Some amount of oxygen is produced (in the form of CO2) as the ground coffee degasses, a naturally occurring process. To release these gases and preserve coffee flavor, many coffee bags contain a one-way valve. Oxygen escapes through the valve, but cannot come back into the bag.

Some coffee companies are taking it one step further by flushing the bag with nitrogen gas during the coffee packaging process, which ensures that no oxygen is in the bag with the coffee where it would cause spoilage. Nitrogen gas is heavier than oxygen, so when it is pushed into the empty coffee bag, it displaces oxygen. The bag is then filled with coffee grounds and sealed with no ambient oxygen in the sack. This preserves coffee flavor.

Since nitrogen gas has no color or odor, it does not affect the taste of the coffee. What consumers get, months later, is grounds that are as fresh as they were the day the coffee was roasted and ground.
While this is beneficial for the consumer, nitrogen flushing may prevent problems at the packaging plant. Just as nitrogen gas flushes oxygen out of the bag, so can it displace oxygen from the room. If a leak were to occur, employees would not be able to tell (remember, the gas has no smell, odor, or color). A leak could push so much oxygen out of the air that staff could suffer respiratory problems, death via asphyxiation being the worst-case scenario.

How an Oxygen Sensor Can Protect Your Employees

Since nitrogen displaces oxygen, it's easy to detect a leak by tracking the levels of oxygen in the room. Oxygen sensors -- also known as oxygen deficiency monitors -- continually monitor oxygen levels. As long as the room air remains stable, there's no leak. When the levels of oxygen in the air fall to the OSHA threshold of 19.5 percent, where a health threat is imminent, the sensor will go off. Employees will see a flashing light and hear a loud alarm that warns of the low levels of oxygen. Staff can exit the packaging facility without suffering adverse health effects; they also enjoy peace of mind every day by checking the O2 monitor.

PureAire supplies coffee manufacturers with oxygen sensors that help them offer a higher-quality product without placing workers at risk. PureAire's oxygen deficiency monitor requires no maintenance and calibration once installed, thanks to a hardy zirconium sensor. Once installed, the O2 monitor will provide accurate readouts and leak detection for 10 or more years. PureAire's oxygen deficiency monitors function properly despite changes to barometric pressure, thunderstorms, and other weather events. Suitable for use in freezers, basements, and other confined spaces, PureAire's monitors perform in temperatures from 55 Celsius to -40 Celsius.

To protect worker safety, an oxygen monitor should be used wherever nitrogen gas is stored or used. Learn more about PureAire's products at www.pureairemonitoring.com.

Thursday, January 18, 2018

Gas Chromatography and Breathe Safely While Using Nitrogen



Gas chromatography is a process used to separate chemical compounds for analysis. The analytical chemistry process is used with gases that won't decompose when vaporized. Gas chromatography are used in a wide range of industries -- everything from forensic science to medical marijuana. While the procedure is highly useful, there are risks when working with nitrogen gas. Learn how gas chromatography works, the role nitrogen plays, and how an oxygen sensor improves safety. 

How Gas Chromatography Work

In chromatography, one gas moves over the sample substance. The moving gas is known as the mobile phase, and it's usually an inert gas, such as nitrogen or helium. As the mobile phase passes over the substance, it separates out into its component parts. Since accuracy is key, it's vital that the moving gas not react with the substance being analyzed. For this reason, inert gases are recommended for gas chromatography.

Gas chromatography takes place within a special machine, known as a gas chromatograph machine. The substance being studied is injected into the chromatograph with a syringe, then the material is heated to the vapor stage. The carrier gas -- e.g. nitrogen -- is then added to the chromatograph to push the sample up the central column. As the substance being analyzed passes up the column, it's absorbed by the carrier and then separated into its distinct components. The components emerge from the column and pass through a detector, where they are identified and noted on a chart.

When the process is complete, every part of the mixture is identified. At this point, for instance, a forensic scientist will have the raw data needed to analyze evidence found at the crime scene. While television shows may portray the process as instant, it's often time-consuming.

Within the medical marijuana industry, scientists are using gas chromatography to test for pesticide residue in cannabis. While the medical marijuana industry is still young, and pesticide levels are not heavily regulated, industry leaders expect this to change as the marijuana industry grows. Thus, the use of gas chromatography to check for pesticides will grow too.

Whenever gases is used in the chromatography process, there's a potential for gas leaks, whether from the supply lines, storage tanks, or from the chromatograph itself. Nitrogen gas displaces oxygen. If nitrogen were to leak, air levels would become deficient of oxygen and employees could suffer health problems. 

Since nitrogen gas has no color or odor, there is no way for lab staff to tell that the gas has leaked. The best way to safeguard the lab is with an oxygen monitor. 

How an Oxygen Deficiency Monitor Protects Employees 

Risks of breathing oxygen deficient air include dizziness, fatigue, unconsciousness, and death via asphyxiation. All it takes is a couple breaths of air to experience adverse health effects. 
Since there is no way to tell whether a leak has occurred, it's necessary to use an oxygen sensor to track oxygen levels at all times. The oxygen monitor or sensor measures oxygen and only reacts when levels fall below a predefined threshold. Oxygen sensors from PureAire have alarms for oxygen levels of 18 percent and 19.5 percent, for instance. 

The oxygen deficiency monitor includes a flashing light and loud alarm, so that staff and passerby receive prompt notification of the leak. When the alarm goes off, employees can vacate the premises and contact emergency personnel. 

Given the serious risks posed by a nitrogen gas leak, it's important to use oxygen deficiency monitors anywhere inert gases are stored or used. 

PureAire is an industry leader when it comes to oxygen monitors. O2 monitors from PureAire are designed for long-lasting and maintenance-free use. They feature a zirconium sensor, which lasts for 10-plus years without calibration. PureAire's monitors can handle temperature changes, barometric shifts, and even freezing temperatures. Learn more about PureAire's monitors and how they promote safety at 

Friday, December 1, 2017

Nitro Coffee: A New Trend in Cold Brew


In cold brew coffee, grinds are infused into cold water to make a strong brew that reduces acidity and bitterness. Some coffee roasters have started using nitrogen gas to amp up their cold brew coffee's silky texture and add a creaminess to the basic black brew. The resulting nitro coffee has creamy, sweet, and smooth flavors without added milk or sugar -- although these can be added to taste. While nitrogen coffee offers a cool factor that's rapidly gaining converts, it isn't without risk. 
How Nitro Brew is Made
It all starts with the cold brew, where coffee grinds soak in distilled water to create a rich coffee concentrate. The mixture is then diluted with water. Coffee lovers claim cold brew coffee tastes better than hot coffee, because it captures the flavors of the brew without the acidic notes. The underlying fruity, floral, or spices notes within the coffee are allowed to shine for a deeper coffee drinking experience. 

In a nitro coffee process, nitrogen gas is added to the cold brew coffee. This can happen during canning or bottling, which creates a shelf stable product, or coffee shops can use a tap system to infuse cold brew with nitrogen. In either case, when nitrogen meets the water content in coffee, it doesn't dissolve readily, as another gas might. This gives the nitro coffee a rich mouthfeel and a creamy head, mimicking the creamy flavor of coffee with cream without the dairy. Tiny bubbles of nitrogen gas make the drink thicker for a better mouthfeel. It's almost like a dessert version of iced coffee, especially when the nitro coffee is served with sugar syrup and cream -- or as the base for an ice cream soda. 

While nitrogen gas enhances the flavor of coffee, there are risks associated with using this gas to infuse coffee. Nitrogen gas displaces oxygen from the environment -- part of the reason it makes that coffee taste so good -- and this can cause health hazards if the gas leaks into the air. 
Coffee shops that serve nitrogen coffee on tap or bottle the beverage for consumption must worry about the potential for a nitrogen gas leak. If a nitrogen dewar or supply line were to develop a leak, the leaking gas would reduce oxygen levels in the room. Since nitrogen has no color or odor, there is no way for employees or customers to know there is a leak. 
If the oxygen levels fall so low that the air is unsafe to breathe, employees and customers can experience respiratory distress, cognitive confusion or -- in a worst case scenario -- death via asphyxiation. One simple safety device can monitor oxygen levels to ensure there's enough breathable air in the room and provide sufficient warning of a nitrogen leak. 
How an Oxygen Monitor Protects Public Health 
By installing an oxygen monitor anywhere that nitrogen gas is stored or used, coffee shops can protect against the risks of a nitrogen leak. Oxygen monitors continually sample the air to determine oxygen levels. As long as the air has enough oxygen, the monitor remains silent. If levels of oxygen in the air fall to OSHA's critical threshold, which would suggest that nitrogen gas is displacing oxygen, the monitor will flash lights and sound a 90-decibel alarm to warn people of the imminent health threat. Staff and customers can then leave the cafe until emergency personnel arrive to contain the nitrogen leak.
PureAire's alarm has a digital display, which shows a constant readout of oxygen levels in the room. This can provide peace of mind that everything's working properly. Since these oxygen monitors resist drift from thunderstorms, barometric shifts or other incidents, they are reliable all year round. 

PureAire's line of oxygen monitors feature robust zirconium sensors, which last for 10+ years. PureAire products require no maintenance or calibration once set up, and offer a low-maintenance and long-lasting alternative to other oxygen monitors. To learn more about PureAire's products, please visit www.pureairemonitoring.com. 

Wednesday, November 15, 2017

The Overview on Inert Glove Boxes and How They Work


For businesses that work with inert gases or hazardous materials, glove boxes are essential. They allow employees to safely work with sensitive or hazardous materials without compromising either the material or their safety. While glove boxes are an effective solution to handling inert and hazardous materials, they are not failsafe. To ensure there are no leaks in the glove box, it's critical to pair a glove box with an oxygen monitor. 

How a Glove Box Works 

A glove box, sometimes known as a dry box, is a large box with at least one window and two ports. The ports allow workers wearing arm-length gloves to place their hands inside the inert environment, where they can work with hazardous materials or inert gases, such as argon or nitrogen. 

The interior of the glove box is filled with an inert gas -- usually nitrogen, although it could be argon or helium if the materials used inside the box react with nitrogen. While the glove box environment is intended to be closed, small amounts of oxygen can seep through the glove ports. Thus, it's essential that the glove box be purged nightly. 

There's an antechamber on one side of the glove box. This allows you to place materials in the chamber, then open the interior door and bring them into the glove box environment. To prevent the insert gas inside from seeping out through the antechamber, you must never have both the interior and exterior door open at the same time. 

Inert gases, such as nitrogen and argon, displace oxygen. If these gases were to leak into the air via the antechamber doors or through a hole in a defective glove box, it would push oxygen out of the room. Oxygen levels would begin to drop, eventually falling below the OSHA threshold. 

When oxygen levels drop below the OSHA threshold, it can cause respiratory and cognitive problems, as well as death via asphyxiation. To protect employee safety in a glove box environment, it's critical to use oxygen monitors onsite. 

How an Oxygen Monitor Protects Your Workers 

While your staff might see the antechamber doors open and understand that a leak has occurred, most leaks are undetectable until it is too late. 

Inert gases have no color or odor, so there is no way for someone working onsite to know at a glance or sniff there's been a leak. Meanwhile, the air in the room would slowly lose oxygen, eventually leading to an oxygen deficient environment that places your employees at risk of death by asphyxiation. 
A wall-mounted oxygen monitor samples room air 24/7. The monitor remains silent if there's sufficient air in the room. If there is a leak of nitrogen, for example, and oxygen levels fall, the monitor will sound an alarm and flash lights, so workers can see and hear there is a problem. 

Your employees will be able to leave the room before suffering adverse health effects. Staff will also be able to complete shifts with less stress when they know the environment is safe, because they trust the oxygen monitor is working properly. 


PureAire's oxygen monitors feature long-lasting zirconium sensors. Once installed, these oxygen monitors measure the oxygen in the air for 10 or more years, without needing annual calibration or maintenance. The monitors are unaffected by sudden shifts in barometric pressure or thunderstorms. The digital display provides legible, updated oxygen readings so employees can check ambient oxygen levels. PureAire's oxygen monitors can be used in confined spaces and in temperature extremes as low as -40 Celsius. All PureAire oxygen monitors come with a three year warranty for your protection. Review specifications or learn more about oxygen monitors from PureAire by visiting www.pureairemonitoring.com

The Benefits of Nitrogen and Carbon Dioxide for Food Processing



A blend of gases -- carbon dioxide, oxygen, and nitrogen -- help preserve packaged food by reducing the amount of oxygen inside the sealed package. Gas flushing or Modified Atmosphere Packaging, as the process is called, also reduces the amount of processing that food must undergo. This preserves the quality and nutrient content of meats, vegetables, and other foods.

Estimates suggest that 25-40 percent of fresh food does not reach consumers due to spoilage in transit. Modified Atmosphere Packaging enables fresh food to stay fresh by slowing down the food spoilage process, reduces food waste, and allows consumers to store purchased foods for longer. 

Without Modified Atmosphere Packaging, oxygen levels inside food packages would be 20.9 percent. By introducing nitrogen into the package, facilities strive to lower oxygen levels, sometimes as far as zero. With no oxygen inside the package, bacteria will be unable to grow and the food will not oxidize. Carbon dioxide also inhibits bacteria growth and lowers the pH of preserved food. Carbon monoxide is often used in meat packaging, as it can preserve the red color. Packing plants use either low-barrier, breathable film that allows fruits and vegetables to breathe, or high-barrier film that prevents gas inside packaged meat, fish, or cheese from seeping out. 

As oxygen is flushed out of the package, the blend of nitrogen and carbon dioxide or carbon monoxide is piped in and the package is sealed, trapping the inert gases inside.


While the process of Modified Atmosphere Packaging revolutionized food packing, it isn't without risk. Nitrogen gas, a critical component of the gas flushing blend, has the potential to create an oxygen deficient environment if a leak occurs. As nitrogen leaks, it physically displaces oxygen, often in a matter of minutes. As employees breathe air that does not have enough oxygen, they may become tired and confused or experience difficulty breathing. Within minutes, employees could die from asphyxiation as a result of breathing oxygen-deficient air. 
Since nitrogen gas has no color or odor, secondary measures must be used to detect a leak before staff experience life-threatening symptoms. One simple and cost-effective way to monitor the food packing facility for leaks is by using an oxygen monitor. 

How an Oxygen Monitor Protects Workers in Food Packing Plants

While it's critical to maintain the right blend of gas in packaged foods, it's also important to ensure that gas used in food packing equipment does not leak out of the machines. Gases used in food packing, including nitrogen, are colorless and odorless, so staff would be unable to detect a leak visually. By installing an oxygen monitor in the food packing facility, employers can detect leaks before workers' health is adversely affected. 
Since nitrogen gas depletes oxygen, it's easy to tell whether nitrogen is leaking by taking continual measures of oxygen. The secure, wall-mounted oxygen monitor checks the levels of oxygen in the room and remains silent as long as oxygen is above the minimum amount. 

The oxygen monitor will sound an alarm if oxygen falls to 19.5% or 18.0%. The 90 db alarm is designed to be heard over the sound of the equipment, and there's also a flashing light to warn employees of a drop in oxygen levels. Employees can then leave the room before the oxygen falls below the acceptable threshold and staff begin to experience health problems. 


In addition to using oxygen monitors on the food packing line, facilities should also use oxygen monitors wherever inert gases are stored. Oxygen deficiency monitors from PureAire are designed to last for a minimum of 10 years with no maintenance or annual calibration. The monitors feature a digital display that's easy to read, and do not drift as a result of barometric pressure. If you're looking for an oxygen monitor that's low maintenance, accurate, and easy to use, consider PureAire. Visit www.pureairemonitoring.com to learn more.

Nitro Beer Tastes Better


If you've ever remarked on the smooth creaminess of a pint of Guinness, you've picked up on the key difference in its carbonation: Nitrogen rather than carbon dioxide. Such "nitro" beers have become a trend in recent years, with major U.S. breweries and small startups alike offering nitro products. Nitrogen keeps bitterness in check and balances out the hops to make drinkable craft brews, but it also increases the risk for breweries. 

How Nitro Beer Works 

CO2 is a natural byproduct of the beer brewing process, occurring when the yeast consumes the natural sugars in the wort. Breweries often add additional CO2 when kegging or bottling the beer. The carbon dioxide gas adds flavor, aroma, and those bubbles that fizz against your tongue. CO2 is also slightly acidic, so it can intensify the bitter flavors in a brew. While this might be desirable in a hop-bomb IPA or citrusy hefeweizen, it isn't always complementary to the flavor of the brew. 

Nitrogen gas adds carbonation without the bitterness, allowing the beer's natural flavors to remain. It delivers a new drinking experience with favorite brews. Nitrogen is harder to dissolve than carbon dioxide, so the resulting bubbles of carbonation are smaller. The mouth feel of a nitro beer is smoother or creamier. Dark beers -- stouts and porters -- pair well with nitrogen gas, but the nitro technique can also present a new take on a classic IPA or wheat ale. 

While the process of adding nitrogen to beer is similar to carbon dioxide, breweries must take some extra precautions. Nitro beers must be stored in tanks rated to a higher psi, 25 rather than 15. Breweries must also take precautions to ensure that nitrogen isn't leaking out of the supply lines or canisters and onto the brewery floor. Nitrogen gas displaces oxygen from the air, so if it did leak, the room would soon become oxygen deficient. Breathing oxygen deficient air causes confusion, dizziness, respiratory distress, and death via asphyxiation. Since nitrogen gas has no color or odor, breweries need a tool to check for leaks by measuring ambient oxygen levels. 

How an Oxygen Monitor Protects Brewery Staff 

Since staff cannot tell if there is a leak -- there's nothing to see or smell -- there is no way they can protect their health if a leak occurs. Oxygen monitors provide a safeguard against respiratory distress by measuring oxygen levels. As long as there is no leak, the oxygen in the brewery should remain constant. If nitrogen gas starts to leak, oxygen levels will fall. Before oxygen levels fall to a critical threshold, an oxygen monitor will sound an alarm. There's also a flashing light to get the attention of staff. 

When the alarm goes off, workers can exit the brewery floor before the lack of oxygen poses a threat to their health. Emergency personnel can then come and contain the leak. 
PureAire offers a robust oxygen monitor with two alarm levels: 19.5 percent and 18 percent, a 90 db alarm, and a bright flashing light. The oxygen deficiency monitor is designed to mount on the wall and features an easy-to-read digital interface, so workers can tell at a glance whether there's a problem.

PureAire's monitors use zirconium sensors, which deliver reliable performance even during thunderstorms, sudden barometric shifts, and other weather incidents. These O2 monitors are designed to last for 10 or more years with no maintenance or calibration, unlike other products that need regular maintenance to remain effective.  

Breweries should place one oxygen monitor in the area where beer is bottled and kegged and another where nitrogen is stored. This ensures the entire facility is protected from leaks. 


Left Hand Brewery, a pioneer of the nitro beer trend, relies on PureAire products for workplace safety.  Learn more about the oxygen monitor form PureAire at www.pureairemonitoring.com.