Consumers Have No Beef Eating Plant-Based Meats

Overview
How about meat without involving animals? Move over, veggie burgers; food companies such as Beyond Meat and Impossible Foods, among others, have created plant-based meats that smell, taste, and look (imagine a thick, juicy hamburger) like the real thing. Unlike traditional veggie burgers, made from soy and bean paste, which have been marketed primarily to vegetarians, these companies are wooing and winning over a new group of customer-so-called “flexitarians”- consumers who do eat (or, at least, desire the taste and texture of) meat but, for health or sustainability reasons, want to reduce their meat consumption. According to Barclays Investment Bank, roughly one-third of Americans, or 100 million people, follow a flexitarian diet and that number is expected to rise.

Plant-Based Burgers
Impossible Foods, which makes the Impossible Burger, and Beyond Meat, the company responsible for the Beyond Burger, are perhaps the most well-known producers of meats whose ingredients are derived from plants. Although their ingredients and manufacturing processes are not identical, both companies seek to replicate the essential qualities of a hamburger derived from cows: texture (Impossible and Beyond both utilize various plant proteins); fat/marbling (both companies use coconut oil, as well as other cooking oils); coloring (Impossible relies on soy leghemoglobin, or “heme”, while Beyond uses beet and apple extracts); and flavor (both use natural flavors, and the “heme” that Impossible uses for color also enhances the flavor profile of its products.

Growing Availability and Popularity of Plant-Based Meats
For an industry that barely existed five years ago, the plant-based meat sector is experiencing spectacular growth, and over 50,000 grocery stores and restaurants, including Safeway, Whole Foods, Burger King, Subway, White Castle, KFC, and Carl’s Jr., now carry products from Beyond Meat or Impossible Foods.

And burgers are not the only choice when it comes to plant-based meats. Other options include chicken, pork, and sausages. In August of 2019, after a successful trial run in New York City, Dunkin’ Donuts announced it was rolling out a breakfast sandwich made with Beyond Meat sausages in 9,000 of its stores. Likewise, after selling out of the new plant-based Beyond Fried Chicken in Atlanta, KFC is introducing the product at other locations throughout the South.

According to the Good Food Institute, the value of the U.S. plant-based meat market was $801 Million for the year ending April 2019. Furthermore, investment firm UBS projects growth of plant-based protein and meat alternatives to increase from $4.6 billion in 2018 to $85 billion in 2030.

Gas Usage in Facilities Producing Plant-Based Meats
Food safety compliance is critically important in the food industry and, to continue to grow their sales and increase market acceptance, producers must ensure that their plant-based meats are as safe to consume as non-plant-based meats. Safety requirements dictate that plant-based hamburger, sausage, chicken, and other products be rapidly chilled and/or frozen during the production process and before they can be shipped to restaurant or grocery outlets. As such, modern freezing technology, including the use of tunnel freezers, is essential to the ongoing success of the plant-based meat industry.

Tunnel freezers work by rapidly freezing foods using cryogenic gases, such as liquid nitrogen (LN2) or carbon dioxide (CO2). The food items are placed on a conveyor belt, which carries them into the freezer, where an injection system (utilizing either liquid nitrogen or carbon dioxide), together with fans circulating the gas-chilled air, ensures that all food products are quickly and evenly frozen.

Oxygen Monitors Can Improve Safety in Plant-Based Food Manufacturing

While the use of liquid nitrogen and/or carbon dioxide is important in the production of plant-based meats, it is not without risk. LN2 and CO2 are both oxygen depleting gases, and oxygen deprivation could put employees in real danger if there are gas leaks from freezer supply lines or exhaust systems, or from on-site gas storage containers. In the event of a leak, plant personnel could become disoriented, lose consciousness, or even suffocate from breathing oxygen-deficient air. Since LN2 and CO2 are both colorless and odorless, workers would, in the absence of appropriate monitoring, have no way of knowing that there has in fact been a leak. By utilizing a top-quality oxygen monitor, safety and production personnel can track oxygen levels and detect leaks before workers’ health is jeopardized.

PureAire Water-Resistant Dual O2/CO2 Monitors
PureAire Monitoring Systems’ water-resistant dual oxygen/carbon dioxide monitors offer thorough air monitoring, with no time-consuming maintenance or calibration required. A screen displays current oxygen and carbon dioxide levels, for at-a-glance reading by employees, who derive peace of mind from the monitor’s presence and reliable performance. In the event of a nitrogen or carbon dioxide leak, and a decrease in oxygen to an unsafe level, the monitor will set off an alarm, complete with horns and lights, alerting personnel to evacuate the area.

PureAire’s dual oxygen/carbon dioxide monitor is housed in an IP67 water resistant enclosure that will keep the electronics dry during wash-downs, and the monitor will remain accurate at extremely low temperatures. That makes it ideally suited for environments, such as plant-based food processing facilitiesthat use liquid nitrogen and carbon dioxide. Built with zirconium oxide sensor cells and non-dispersive infrared sensor (NDIR) cells to ensure longevity, PureAire’s water-resistant dual O2/CO2 monitors can last, trouble-free, for over 10 years under normal operating conditions.

Aluminum Extrusion: Staying Cool with Nitrogen

Aluminum is a highly malleable material, which is readily shaped for any number of purposes. The aluminum extrusion process is key to shaping aluminum, and it must be completed in an inert environment to reduce the formation of oxides. Learn why this is important and how facilities can reduce the risks of health hazards in an inert environment. 

How Aluminum Extrusion Works

Billets of aluminum are first heated to above 800 degrees Fahrenheit to become malleable, then coated with a lubricant so the molten metal will not stick to the extruding ram. 

The ram presses the aluminum billet through a die, which is cast in a given shape. As the aluminum passes through the die, liquid nitrogen flows over the metal to prevent oxides from adhering to the aluminum. This also extends the lifespan of the die by cooling it. In some operations, nitrogen gas is used instead of liquid. While the overall purpose is the same -- to keep out oxides, which can cause the extruded aluminum to crack -- the gas does not cool the die. 

The shaped aluminum passes through the die, then exits the press where its temperature is taken. Temperature records help maintain press speeds, for plant efficiency. The extruded aluminum pieces are then transferred to a leadout table and a puller, where the metal is cooled using fans. Some mixtures of aluminum are cooled with water as well as air. 

The cooled and cut aluminum is then stretched via a stretcher, a step that increases the hardness and strength of the finished piece. Finally, extruded aluminum pieces are cut for precision and aged under controlled temperatures via heat treatment. 

The entire process resembles a play-doh modeling kit, where the dough is squeezed through a press and comes out in a tube or a star shape, for instance. 

Extruded aluminum pieces are used in a variety of industries, including railway cars, lightweight automobiles, bridge decking, solar panels, and coaxial cables. 

Whether liquid or gaseous nitrogen is used, there is a risk of a nitrogen leak causing an oxygen deficient atmosphere. Nitrogen is naturally heavier than oxygen, so it displaces the oxygen molecules in the atmosphere. Since nitrogen has no color, odor, or scent, employees are unable to tell there's a leak. A leak poses health hazards in addition to work disruption and revenue losses. Fortunately, there's an easy way to protect facility staff. 

Why Oxygen Sensors Should Be Used With Aluminum Extrusion 

When nitrogen displaces oxygen, oxygen levels start to fall unbeknownst to anyone present. Eventually, oxygen levels will grow dangerously low. In an oxygen deficient environment, employees may start to feel dizzy or confused. Some may sweat, start to cough, or experience rapid breathing and increased heart rate. Death via asphyxiation is a real risk. 

An oxygen sensor provides assurance that there is no leak, since it tracks levels of oxygen in the room 24/7. As long as oxygen levels are above the OSHA threshold of 19.5, the monitor will be silent. If liquid or gas nitrogen starts to leak, leading oxygen levels to fall, the monitor will sound an air horn and flash lights. Staff will understand there is a problem and will have time to evacuate to safety. Staff can also check the monitor face at any time to see oxygen levels at a glance. 

PureAire offers oxygen monitors that feature zirconium sensors, which last long and withstand shifts in barometric pressure and temperature. These monitors can operate for over 10 years with no annual maintenance or calibration. PureAire's monitors work in temperatures from -40 Celsius to 55 Celsius and even function in confined spaces, such as basements or freezers.  Learn more about PureAire's products at www.pureairemonitoring.com. 

How Do Potato Chips Stay So Fresh In The Bag?

Chip bags have all that air in them for a valid reason — and it's not air, anyway, it's nitrogen gas. 

So what is this gas doing in your bag of crisps? First, the gas acts as a preservative so your chips are as crispy when you open the bag as the day they were packaged. Next, the gas also gives the chips a cushion. In what's known as slack fill, chips manufacturers intentionally inflate the package with nitrogen gas to protect it from damage in transit. Without the cushion of nitrogen gas, chips would likely wind up at their final destination as a bag of crumbs, because the chips inside the bag would break through being stacked in transit or packed onto a grocery store shelf. 

Nitrogen gas is piped into the chip bag before packaging. The gas displaces oxygen from the bag, which is then filled with chips and sealed. Without this step, chips would have a much shorter shelf life. Oxygen in the bag would cause the chips to stale and humidity found in air would lead to soggy crisps — no signature crunch.

While nitrogen gas does play an important role in keeping chips fresh and full-sized, there is a danger in using this gas. Not to the chips — since nitrogen lacks odor, color, and flavor—but to the employees in the processing plant. Nitrogen preserves the chips' texture because it displaces oxygen. If nitrogen leaks in the packaging facility, it will displace ambient oxygen — eventually causing levels to fall so low they threaten employee health. 

Workers become confused and dizzy when they breathe air that lacks sufficient oxygen. Oxygen-deficient air also causes respiratory problems and can lead to death via asphyxiation. 

The same properties that made nitrogen a good choice for preservation — lack of color, odor, and taste — mean employees cannot detect a leak until it is too late. 

Fortunately, there's a simple and reliable way to make sure food packaging facilities aren't leaking nitrogen: Using oxygen sensors to measure the amount of oxygen in the air. 

How an Oxygen Deficiency Monitor Protects Food Packaging Plant Workers

An oxygen monitor tracks oxygen levels in the facility, which should be stable as long as there is no gas leak. Since nitrogen gas displaces oxygen, oxygen levels will fall in the event that nitrogen starts to leak. When oxygen levels fall below safe thresholds — which are defined by OSHA as 19.5 percent — the oxygen monitor will sound an alarm. Employees will be able to leave the packaging floor and alert emergency personnel before the situation turns deadly. 

For peace of mind, employees can check the levels of ambient oxygen by looking at the face of the monitor. A silent monitor — with no loud alarms or flashing lights — indicates that all is well. Lights and loud noises mean staff should stop what they are doing and vacate immediately. 

To properly protect employees, one oxygen deficiency monitor should be installed in any room where nitrogen gas is used or stored. Facilities that use nitrogen generators to produce nitrogen on demand also need an oxygen sensor near the generator. 

PureAire's oxygen deficiency monitors are a cost-effective long-term solution to nitrogen leaks in food packaging plants. These monitors provide accurate readouts even when temperatures are as low as -40 Celsius, and operate reliably even in confined spaces, including freezers and basements. 

PureAire's monitors feature a zirconium sensor, which requires no maintenance and no calibration after installation. PureAire's O₂ monitors provide consistent readouts regardless of the weather or barometric pressure, which makes them reliable solutions for safety-minded employers. 

If you are looking for an oxygen monitor that is easy to use, accurate, and built to last, look to PureAire to provide solutions that protect your employees and deliver peace of mind. Browse products at www.pureairemonitoring.com.

Taste the Difference with Nitrogen Packed Coffee Grounds

When it comes to flavor, coffee purists prefer whole beans, which retain their flavors longer than ground coffee. Yet there's no denying the convenience factor of ground coffee, which is why it's so popular in offices. Ground coffee has a short shelf life -- hence the push to use airtight containers, which keep the flavors in the coffee -- and off flavors may develop if the coffee grounds are left on the shelf too long. Some coffee companies are trying a new trick to add shelf stability to their ground coffee: a nitrogen flush.

How Nitrogen Flushing Preserves Coffee Grounds

Oxygen is the enemy of ground coffee: When coffee grounds come into contact with oxygen, they go stale faster. This is why coffee grounds are sold in vacuum-sealed containers, and why consumers are encouraged to use airtight containers. For best flavor, coffee beans should also be stored in dark containers (so light does not pass through).

Some amount of oxygen is produced (in the form of CO₂) as the ground coffee degasses, a naturally occurring process. To release these gases and preserve coffee flavor, many coffee bags contain a one-way valve. Oxygen escapes through the valve, but cannot come back into the bag.

Some coffee companies are taking it one step further by flushing the bag with nitrogen gas during the coffee packaging process, which ensures that no oxygen is in the bag with the coffee where it would cause spoilage. Nitrogen gas is heavier than oxygen, so when it is pushed into the empty coffee bag, it displaces oxygen. The bag is then filled with coffee grounds and sealed with no ambient oxygen in the sack. This preserves coffee flavor.

Since nitrogen gas has no color or odor, it does not affect the taste of the coffee. What consumers get, months later, is grounds that are as fresh as they were the day the coffee was roasted and ground.

While this is beneficial for the consumer, nitrogen flushing may prevent problems at the packaging plant. Just as nitrogen gas flushes oxygen out of the bag, so can it displace oxygen from the room. If a leak were to occur, employees would not be able to tell (remember, the gas has no smell, odor, or color). A leak could push so much oxygen out of the air that staff could suffer respiratory problems, death via asphyxiation being the worst-case scenario.

How an Oxygen Sensor Can Protect Your Employees

Since nitrogen displaces oxygen, it's easy to detect a leak by tracking the levels of oxygen in the room. Oxygen sensors -- also known as oxygen deficiency monitors -- continually monitor oxygen levels. As long as the room air remains stable, there's no leak. When the levels of oxygen in the air fall to the OSHA threshold of 19.5 percent, where a health threat is imminent, the sensor will go off. Employees will see a flashing light and hear a loud alarm that warns of the low levels of oxygen. Staff can exit the packaging facility without suffering adverse health effects; they also enjoy peace of mind every day by checking the O₂ monitor.

PureAire supplies coffee manufacturers with oxygen sensors that help them offer a higher-quality product without placing workers at risk. PureAire's oxygen deficiency monitor requires no maintenance and calibration once installed, thanks to a hardy zirconium sensor. Once installed, the O₂ monitor will provide accurate readouts and leak detection for 10 or more years. PureAire's oxygen deficiency monitors function properly despite changes to barometric pressure, thunderstorms, and other weather events. Suitable for use in freezers, basements, and other confined spaces, PureAire's monitors perform in temperatures from 55 Celsius to -40 Celsius.

To protect worker safety, an oxygen monitor should be used wherever nitrogen gas is stored or used. Learn more about PureAire's products at www.pureairemonitoring.com.

Gas Chromatography and Breathe Safely While Using Nitrogen

Gas chromatography is a process used to separate chemical compounds for analysis. The analytical chemistry process is used with gases that won't decompose when vaporized. Gas chromatography are used in a wide range of industries -- everything from forensic science to medical marijuana. While the procedure is highly useful, there are risks when working with nitrogen gas. Learn how gas chromatography works, the role nitrogen plays, and how an oxygen sensor improves safety. 

How Gas Chromatography Work

In chromatography, one gas moves over the sample substance. The moving gas is known as the mobile phase, and it's usually an inert gas, such as nitrogen or helium. As the mobile phase passes over the substance, it separates out into its component parts. Since accuracy is key, it's vital that the moving gas not react with the substance being analyzed. For this reason, inert gases are recommended for gas chromatography.

Gas chromatography takes place within a special machine, known as a gas chromatograph machine. The substance being studied is injected into the chromatograph with a syringe, then the material is heated to the vapor stage. The carrier gas -- e.g. nitrogen -- is then added to the chromatograph to push the sample up the central column. As the substance being analyzed passes up the column, it's absorbed by the carrier and then separated into its distinct components. The components emerge from the column and pass through a detector, where they are identified and noted on a chart.

When the process is complete, every part of the mixture is identified. At this point, for instance, a forensic scientist will have the raw data needed to analyze evidence found at the crime scene. While television shows may portray the process as instant, it's often time-consuming.

Within the medical marijuana industry, scientists are using gas chromatography to test for pesticide residue in cannabis. While the medical marijuana industry is still young, and pesticide levels are not heavily regulated, industry leaders expect this to change as the marijuana industry grows. Thus, the use of gas chromatography to check for pesticides will grow too.

Whenever gases is used in the chromatography process, there's a potential for gas leaks, whether from the supply lines, storage tanks, or from the chromatograph itself. Nitrogen gas displaces oxygen. If nitrogen were to leak, air levels would become deficient of oxygen and employees could suffer health problems. 

Since nitrogen gas has no color or odor, there is no way for lab staff to tell that the gas has leaked. The best way to safeguard the lab is with an oxygen monitor. 

How an Oxygen Deficiency Monitor Protects Employees 

Risks of breathing oxygen deficient air include dizziness, fatigue, unconsciousness, and death via asphyxiation. All it takes is a couple breaths of air to experience adverse health effects. 

Since there is no way to tell whether a leak has occurred, it's necessary to use an oxygen sensor to track oxygen levels at all times. The oxygen monitor or sensor measures oxygen and only reacts when levels fall below a predefined threshold. Oxygen sensors from PureAire have alarms for oxygen levels of 18 percent and 19.5 percent, for instance. 

The oxygen deficiency monitor includes a flashing light and loud alarm, so that staff and passerby receive prompt notification of the leak. When the alarm goes off, employees can vacate the premises and contact emergency personnel. 

Given the serious risks posed by a nitrogen gas leak, it's important to use oxygen deficiency monitors anywhere inert gases are stored or used. 

PureAire is an industry leader when it comes to oxygen monitors. O₂ monitors from PureAire are designed for long-lasting and maintenance-free use. They feature a zirconium sensor, which lasts for 10-plus years without calibration. PureAire's monitors can handle temperature changes, barometric shifts, and even freezing temperatures. Learn more about PureAire's monitors and how they promote safety at 

www.pureairemonitoring.com.

Source: http://www.explainthatstuff.com/chromatography.html

Nitro Coffee: A New Trend in Cold Brew

In cold brew coffee, grinds are infused into cold water to make a strong brew that reduces acidity and bitterness. Some coffee roasters have started using nitrogen gas to amp up their cold brew coffee's silky texture and add a creaminess to the basic black brew. The resulting nitro coffee has creamy, sweet, and smooth flavors without added milk or sugar -- although these can be added to taste. While nitrogen coffee offers a cool factor that's rapidly gaining converts, it isn't without risk. 

How Nitro Brew is Made

It all starts with the cold brew, where coffee grinds soak in distilled water to create a rich coffee concentrate. The mixture is then diluted with water. Coffee lovers claim cold brew coffee tastes better than hot coffee, because it captures the flavors of the brew without the acidic notes. The underlying fruity, floral, or spices notes within the coffee are allowed to shine for a deeper coffee drinking experience. 

In a nitro coffee process, nitrogen gas is added to the cold brew coffee. This can happen during canning or bottling, which creates a shelf stable product, or coffee shops can use a tap system to infuse cold brew with nitrogen. In either case, when nitrogen meets the water content in coffee, it doesn't dissolve readily, as another gas might. This gives the nitro coffee a rich mouthfeel and a creamy head, mimicking the creamy flavor of coffee with cream without the dairy. Tiny bubbles of nitrogen gas make the drink thicker for a better mouthfeel. It's almost like a dessert version of iced coffee, especially when the nitro coffee is served with sugar syrup and cream -- or as the base for an ice cream soda. 

While nitrogen gas enhances the flavor of coffee, there are risks associated with using this gas to infuse coffee. Nitrogen gas displaces oxygen from the environment -- part of the reason it makes that coffee taste so good -- and this can cause health hazards if the gas leaks into the air. 

Coffee shops that serve nitrogen coffee on tap or bottle the beverage for consumption must worry about the potential for a nitrogen gas leak. If a nitrogen dewar or supply line were to develop a leak, the leaking gas would reduce oxygen levels in the room. Since nitrogen has no color or odor, there is no way for employees or customers to know there is a leak. 

If the oxygen levels fall so low that the air is unsafe to breathe, employees and customers can experience respiratory distress, cognitive confusion or -- in a worst case scenario -- death via asphyxiation. One simple safety device can monitor oxygen levels to ensure there's enough breathable air in the room and provide sufficient warning of a nitrogen leak. 

How an Oxygen Monitor Protects Public Health 

By installing an oxygen monitor anywhere that nitrogen gas is stored or used, coffee shops can protect against the risks of a nitrogen leak. Oxygen monitors continually sample the air to determine oxygen levels. As long as the air has enough oxygen, the monitor remains silent. If levels of oxygen in the air fall to OSHA's critical threshold, which would suggest that nitrogen gas is displacing oxygen, the monitor will flash lights and sound a 90-decibel alarm to warn people of the imminent health threat. Staff and customers can then leave the cafe until emergency personnel arrive to contain the nitrogen leak.

PureAire's alarm has a digital display, which shows a constant readout of oxygen levels in the room. This can provide peace of mind that everything's working properly. Since these oxygen monitors resist drift from thunderstorms, barometric shifts or other incidents, they are reliable all year round. 

PureAire's line of oxygen monitors feature robust zirconium sensors, which last for 10+ years. PureAire products require no maintenance or calibration once set up, and offer a low-maintenance and long-lasting alternative to other oxygen monitors. To learn more about PureAire's products, please visit www.pureairemonitoring.com. 

The Benefits of Nitrogen and Carbon Dioxide for Food Processing

A blend of gases -- carbon dioxide, oxygen, and nitrogen -- help preserve packaged food by reducing the amount of oxygen inside the sealed package. Gas flushing or Modified Atmosphere Packaging, as the process is called, also reduces the amount of processing that food must undergo. This preserves the quality and nutrient content of meats, vegetables, and other foods.

Estimates suggest that 25-40 percent of fresh food does not reach consumers due to spoilage in transit. Modified Atmosphere Packaging enables fresh food to stay fresh by slowing down the food spoilage process, reduces food waste, and allows consumers to store purchased foods for longer. 

Without Modified Atmosphere Packaging, oxygen levels inside food packages would be 20.9 percent. By introducing nitrogen into the package, facilities strive to lower oxygen levels, sometimes as far as zero. With no oxygen inside the package, bacteria will be unable to grow and the food will not oxidize. Carbon dioxide also inhibits bacteria growth and lowers the pH of preserved food. Carbon monoxide is often used in meat packaging, as it can preserve the red color. Packing plants use either low-barrier, breathable film that allows fruits and vegetables to breathe, or high-barrier film that prevents gas inside packaged meat, fish, or cheese from seeping out. 

As oxygen is flushed out of the package, the blend of nitrogen and carbon dioxide or carbon monoxide is piped in and the package is sealed, trapping the inert gases inside.

While the process of Modified Atmosphere Packaging revolutionized food packing, it isn't without risk. Nitrogen gas, a critical component of the gas flushing blend, has the potential to create an oxygen deficient environment if a leak occurs. As nitrogen leaks, it physically displaces oxygen, often in a matter of minutes. As employees breathe air that does not have enough oxygen, they may become tired and confused or experience difficulty breathing. Within minutes, employees could die from asphyxiation as a result of breathing oxygen-deficient air. 

Since nitrogen gas has no color or odor, secondary measures must be used to detect a leak before staff experience life-threatening symptoms. One simple and cost-effective way to monitor the food packing facility for leaks is by using an oxygen monitor. 

How an Oxygen Monitor Protects Workers in Food Packing Plants

While it's critical to maintain the right blend of gas in packaged foods, it's also important to ensure that gas used in food packing equipment does not leak out of the machines. Gases used in food packing, including nitrogen, are colorless and odorless, so staff would be unable to detect a leak visually. By installing an oxygen monitor in the food packing facility, employers can detect leaks before workers' health is adversely affected. 

Since nitrogen gas depletes oxygen, it's easy to tell whether nitrogen is leaking by taking continual measures of oxygen. The secure, wall-mounted oxygen monitor checks the levels of oxygen in the room and remains silent as long as oxygen is above the minimum amount. 

The oxygen monitor will sound an alarm if oxygen falls to 19.5% or 18.0%. The 90 db alarm is designed to be heard over the sound of the equipment, and there's also a flashing light to warn employees of a drop in oxygen levels. Employees can then leave the room before the oxygen falls below the acceptable threshold and staff begin to experience health problems. 

In addition to using oxygen monitors on the food packing line, facilities should also use oxygen monitors wherever inert gases are stored. Oxygen deficiency monitors from PureAire are designed to last for a minimum of 10 years with no maintenance or annual calibration. The monitors feature a digital display that's easy to read, and do not drift as a result of barometric pressure. If you're looking for an oxygen monitor that's low maintenance, accurate, and easy to use, consider PureAire. Visit www.pureairemonitoring.com to learn more.

Nitrogen Tank or Cryogenic Dewar? Not Sure Where they are Installed? Here's the List!

Liquid nitrogen is used in a broad range of industries, from steelmaking and pharmaceutical to health care and ceramics. The inert gas is also used in laboratories, breweries, fine cooking, and more. Wherever liquid nitrogen is used, it must be stored securely so as not to mingle with air. Learn why nitrogen must be so carefully contained and where and how N₂ gas is stored. 

Bulk Nitrogen Tank Storage 

Liquid nitrogen is stored in a bulk nitrogen tank, also known as a nitrogen dewar. Nitrogen dewars exist wherever nitrogen is used, including in: 

• Labs
• Research universities 
• Restaurants, bars, and hotels 
• Freezers
• Hospitals 
• Flash freezing facilities
• Food processing facilities
• Cryotherapy facilities 
• Manufacturing plants 

The nitrogen dewar features a vacuum stopper, which protects the substance inside and prevents the nitrogen from boiling off. Dewars must have pressure release valves to prevent a bulk nitrogen tank explosion, which can occur when pressure builds up inside the tank. Since liquid nitrogen vaporizes at room temperature, it's critical that the tank stay sealed at all times.

Nitrogen and other insert gases, including argon, displace air when they are released into the environment. As oxygen is displaced, the air becomes oxygen deficient. Breathing oxygen deficient air causes respiratory distress and death via asphyxiation. Since nitrogen is colorless and odorless, there is no way to tell that a leak occurs unless you use an oxygen monitor, which samples oxygen levels. 

Given the risks posed by the material, bulk nitrogen tanks must be stored and transported safely and securely. Workers must bleed out pressure before transporting the tanks, for example, to reduce the risk of incident during transport. 

A robust ventilation system should be installed where the nitrogen is kept, so escaped nitrogen can be vented away, and fresh air should be circulated into the storage room several times per hour. 

Other safety measures include checking that fittings are appropriate, wearing gloves to prevent the nitrogen from burning the skin, and never filling dewars more than 80 percent full. 

While liquid nitrogen can be transferred from the bulk nitrogen tank into a smaller tank for small scale use, it must only be transferred into approved container. If you use the wrong container, it could shatter, leaking nitrogen into the air and decreasing available oxygen. 

Wherever nitrogen is stored or used, signs warning of the risks associated with the material should be posted as a warning to employees. When working with nitrogen, staff should wear eye protection, cryogenic gloves, and other safety equipment. 

Anyone who handles or works with the gas should be trained in safe use, storage, and handling of bulk nitrogen tanks as well. The valves, gauges, and other components of the nitrogen storage tank should be inspected regularly for safety, and replaced whenever you notice wear and tear. 

Why You Need an Oxygen Monitor Where Nitrogen is Stored

By placing an oxygen monitor wherever nitrogen is used, you can protect worker safety and prevent injury or fatality onsite. Oxygen monitors continually sample oxygen levels in the room, making sure that oxygen falls within acceptable levels. Should nitrogen gas leak from the dewar, ambient oxygen levels will start to tumble as the air is displaced by nitrogen. 

When oxygen levels fall to the threshold set by OSHA, which is 19.5 percent, the oxygen deficiency monitor will sound and flash alarms to notify workers onsite. Staff can exit the room before they begin to experience the adverse effects of being in an oxygen deficient atmosphere, then call 911 so emergency personnel can respond to the threat. 

PureAire offers a robust oxygen deficiency monitor capable of withstanding low temperatures of -40 Celsius. Once installed, the oxygen monitor works as intended for 10+ years with no annual maintenance or calibration. An ultra-loud alarm is audible throughout the premises, while a flashing light provides a secondary alert for employees. The unit easily mounts on the wall with brackets and comes with a 3-year warranty. Learn more about oxygen monitors from PureAire at www.pureairemonitoring.com.