Consumers Have No Beef Eating Plant-Based Meats

Overview
How about meat without involving animals? Move over, veggie burgers; food companies such as Beyond Meat and Impossible Foods, among others, have created plant-based meats that smell, taste, and look (imagine a thick, juicy hamburger) like the real thing. Unlike traditional veggie burgers, made from soy and bean paste, which have been marketed primarily to vegetarians, these companies are wooing and winning over a new group of customer-so-called “flexitarians”- consumers who do eat (or, at least, desire the taste and texture of) meat but, for health or sustainability reasons, want to reduce their meat consumption. According to Barclays Investment Bank, roughly one-third of Americans, or 100 million people, follow a flexitarian diet and that number is expected to rise.

Plant-Based Burgers
Impossible Foods, which makes the Impossible Burger, and Beyond Meat, the company responsible for the Beyond Burger, are perhaps the most well-known producers of meats whose ingredients are derived from plants. Although their ingredients and manufacturing processes are not identical, both companies seek to replicate the essential qualities of a hamburger derived from cows: texture (Impossible and Beyond both utilize various plant proteins); fat/marbling (both companies use coconut oil, as well as other cooking oils); coloring (Impossible relies on soy leghemoglobin, or “heme”, while Beyond uses beet and apple extracts); and flavor (both use natural flavors, and the “heme” that Impossible uses for color also enhances the flavor profile of its products.

Growing Availability and Popularity of Plant-Based Meats
For an industry that barely existed five years ago, the plant-based meat sector is experiencing spectacular growth, and over 50,000 grocery stores and restaurants, including Safeway, Whole Foods, Burger King, Subway, White Castle, KFC, and Carl’s Jr., now carry products from Beyond Meat or Impossible Foods.

And burgers are not the only choice when it comes to plant-based meats. Other options include chicken, pork, and sausages. In August of 2019, after a successful trial run in New York City, Dunkin’ Donuts announced it was rolling out a breakfast sandwich made with Beyond Meat sausages in 9,000 of its stores. Likewise, after selling out of the new plant-based Beyond Fried Chicken in Atlanta, KFC is introducing the product at other locations throughout the South.

According to the Good Food Institute, the value of the U.S. plant-based meat market was $801 Million for the year ending April 2019. Furthermore, investment firm UBS projects growth of plant-based protein and meat alternatives to increase from $4.6 billion in 2018 to $85 billion in 2030.

Gas Usage in Facilities Producing Plant-Based Meats
Food safety compliance is critically important in the food industry and, to continue to grow their sales and increase market acceptance, producers must ensure that their plant-based meats are as safe to consume as non-plant-based meats. Safety requirements dictate that plant-based hamburger, sausage, chicken, and other products be rapidly chilled and/or frozen during the production process and before they can be shipped to restaurant or grocery outlets. As such, modern freezing technology, including the use of tunnel freezers, is essential to the ongoing success of the plant-based meat industry.

Tunnel freezers work by rapidly freezing foods using cryogenic gases, such as liquid nitrogen (LN2) or carbon dioxide (CO2). The food items are placed on a conveyor belt, which carries them into the freezer, where an injection system (utilizing either liquid nitrogen or carbon dioxide), together with fans circulating the gas-chilled air, ensures that all food products are quickly and evenly frozen.

Oxygen Monitors Can Improve Safety in Plant-Based Food Manufacturing

While the use of liquid nitrogen and/or carbon dioxide is important in the production of plant-based meats, it is not without risk. LN2 and CO2 are both oxygen depleting gases, and oxygen deprivation could put employees in real danger if there are gas leaks from freezer supply lines or exhaust systems, or from on-site gas storage containers. In the event of a leak, plant personnel could become disoriented, lose consciousness, or even suffocate from breathing oxygen-deficient air. Since LN2 and CO2 are both colorless and odorless, workers would, in the absence of appropriate monitoring, have no way of knowing that there has in fact been a leak. By utilizing a top-quality oxygen monitor, safety and production personnel can track oxygen levels and detect leaks before workers’ health is jeopardized.

PureAire Water-Resistant Dual O2/CO2 Monitors
PureAire Monitoring Systems’ water-resistant dual oxygen/carbon dioxide monitors offer thorough air monitoring, with no time-consuming maintenance or calibration required. A screen displays current oxygen and carbon dioxide levels, for at-a-glance reading by employees, who derive peace of mind from the monitor’s presence and reliable performance. In the event of a nitrogen or carbon dioxide leak, and a decrease in oxygen to an unsafe level, the monitor will set off an alarm, complete with horns and lights, alerting personnel to evacuate the area.

PureAire’s dual oxygen/carbon dioxide monitor is housed in an IP67 water resistant enclosure that will keep the electronics dry during wash-downs, and the monitor will remain accurate at extremely low temperatures. That makes it ideally suited for environments, such as plant-based food processing facilitiesthat use liquid nitrogen and carbon dioxide. Built with zirconium oxide sensor cells and non-dispersive infrared sensor (NDIR) cells to ensure longevity, PureAire’s water-resistant dual O2/CO2 monitors can last, trouble-free, for over 10 years under normal operating conditions.

Cannabis Extraction Safety

In 1996, California passed Proposition 215, making it the first of many states to ultimately legalize medical cannabis; as of January 2020, an additional 32 states and the District of Columbia have also made medical cannabis legal. Additionally, recreational use of cannabis is now legal in 11 states and is decriminalized in many others. Cannabis legalization and decriminalization have made cannabidiol (“CBD”, a non-psychoactive compound found in cannabis), and tetrahydrocannabinol(“THC”, the chemical responsible for most of cannabis' mind-altering effects), available to both recreational users and patients seeking treatment for such health issues as arthritis, anxiety, inflammation, seizure disorders, and nausea.

Since California’s groundbreaking move in 1996, medical and recreational cannabis has become a significant and rapidly growing industry. According to DC-based cannabis researcher, New Frontier Data, legal cannabis sales in the U.S. are expected to reach $30 billion annually by 2025. The industry growth has led to a substantial increase in grow rooms, medical dispensaries and other retail outlets, and extraction facilities.

Extraction
Extraction is a process by which desired chemical compounds are extracted and separated from the cannabis plant. Extraction strips the plant of essential oils, including CBD, THC, and terpenes (aromatic oils that give cannabis plants their distinctive scents). The extracted oils can be utilized in vape pens, edibles, capsules, tinctures, and topical solutions. Based on the end product, various techniques can be used for extracting the oils, including carbon dioxide (CO2) extraction and hydrocarbon solvent extraction (using solvents such as butane or propane).

Carbon Dioxide Extraction
Carbon dioxide, high pressure, and heat can be combined to create a “supercritical fluid” that extracts cannabis components from the plant. The CO2 extraction method generally produces high yields with relatively little waste. Temperatures and pressures can be adjusted to create multiple products including vaporizer oils; dabbing concentrates such as so-called waxes, crumble, shatters, and saps; and distillates (cannabis extracts that have been further purified and processed to separate and isolate the various cannabinoids, which include CBD and THC). Because CO2 evaporates on its own, many in the medical products and food and beverage industries find the CO2 extraction method appealing, since no residual carbon dioxide remains in the final manufactured product.

Hydrocarbon Solvents Extraction
Hydrocarbon extraction typically uses organic solvents such as butane and propane to separate essential oils from the plant material. The use of hydrocarbons for extraction is popular owing, in large part, to the relatively low overhead costs, efficiency (including the wide variety of products that can be created from a single extraction, without the need for further refinement), and high product quality associated with this technique. For instance, the low boiling point of butane, and even lower boiling point of propane, allow extractors to remove the desired compounds without risking evaporation of, or damage to, the delicate and heat-sensitive cannabinoids and terpenes. Moreover, their low boiling points makes it relatively easy to purge any residual butane or propane at the end of the extraction process, leaving behind only a relatively pure product.

Oxygen Monitors Can Protect Extractors and Their Employees
 While CO2 and hydrocarbon solvents are important techniques for extracting essential oils from cannabis plants use of these gases is not without risk, since extraction facility personnel and property are exposed to potential leaks from gas supply lines and storage containers.

Carbon dioxide is an oxygen-depleting gas that is both odorless and colorless. As such, absent appropriate monitoring to detect that a leak has occurred, extraction employees could become dizzy, lose consciousness, and even suffocate from breathing oxygen-deficient air. Hydrocarbons such as butane and propane also deplete oxygen and, they are flammable and explosive as well.

Proper gas detection equipment should be placed where the cannabis extraction process takes place, as well as in CO2 and hydrocarbon storage rooms, and in any other site where CO2, butane, and propane may be expected to accumulate. The gas detection equipment should include the capacity to activate visual and audible alarms, stopping the flow of gas and turning on the ventilation system.

PureAire Monitors

PureAire Monitoring Systems has safety monitors to meet the needs of cannabis extractors, whether they use CO2 or hydrocarbon solvents.

For facilities using carbon dioxide to extract their products, PureAire’s line of dual oxygen/carbon dioxide monitors offer thorough air monitoring, with no time-consuming maintenance or calibration required. The O2/CO2 monitor comes with user-adjustable alarm setpoints for both oxygen and carbon dioxide. The monitor is built with zirconium oxide sensor cells and non-dispersive infrared sensor (NDIR)cells, to ensure longevity.PureAire’s O2/CO2 monitors can last, trouble-free, for over 10 years under normal operating conditions.

Extractors utilizing hydrocarbon solvents, such as butane or propane, rely on PureAire’s LEL, explosion-proof, combustible gas monitors. The monitor is housed in a NEMA 4 enclosure specifically designed to prevent an explosion. The durable, long-life LEL catalytic sensor will last 5+ years without needing to be replaced.

PureAire monitors feature an easy to read screen, which displays current oxygen levels for at-a-glance observation by employees, who derive peace of mind from the monitor’s presence and reliable performance. In the event of a gas leak, or a drop in oxygen to an unsafe OSHA action level, PureAire’s monitors will set off alarms, complete with horns and flashing lights, alerting personnel to evacuate the area. At the same time, the monitors can be programmed to turn off the flow of gas (CO2, butane, or propane, as appropriate), and turn on the ventilation system.

In short, PureAire’s monitors enable cannabis extractors, in a cost-effective manner, to preserve both the quality of their products and the well-being of their employees.

What Is Up With Helium

Helium is the second most abundant element in the universe and used across a variety of industries. Valued for more than simply filling party balloons, helium is of critical importance in many commercial applications, including high-tech, automotive, healthcare, and aerospace.

Helium Uses
For instance, the manufacture of fiber optics requires an all-helium environment to prevent air bubbles or other flaws in the delicate fibers used in cables to transmit data. Additionally, the semiconductor industry utilizes the cooling properties of helium to transfer heat away from computer chips during manufacturing.

Helium plays a key role in inflating automobile airbags and may also be used to detect leaks in car air-conditioning systems. Metal fabricators use helium for welding because of its inert properties and high heat transfer capabilities, which make it the perfect shielding gas (an inert or semi-inert gas that protects the weld from oxygen and water) for welding materials with high heat conductivity, such as copper, magnesium alloys, and aluminum.

In the medical field, helium is used to cool the superconducting magnets in MRI (magnetic resonance imaging) and NMR (nuclear magnetic resonance) equipment, to treat medical conditions such as asthma and emphysema, andfor laparoscopic surgery.

NASA uses helium as an inert purge gas for hydrogen systems and as a pressurizing agent for ground and flight fluid systems, as well as a cryogenic agent for cooling various materials. Moreover, as in the automotive sector, helium is likewise used in precision welding applications in aerospace manufacturing.

Staying Safe While Working with Helium
Since helium is odorless and colorless, it has no early warning properties. Helium can displace oxygen in the air to levels below what is needed for humans to breathe. Exposure to helium can cause dizziness, nausea, and loss of consciousness. Absent proper oxygen monitoring, unconsciousness, and even death may occur in seconds. The National Institutes for Health recommends installing oxygen monitors anywhere compressed gases, such as helium, are stored or used.

PureAire Monitors

PureAire Monitoring Systems’ oxygen deficiency monitors continuously track levels of oxygen and will detect helium leaks before the health of employees is put at risk. Built with zirconium oxide sensor cells, to ensure longevity, PureAire’s O2 deficiency monitors can last, trouble-free, for over 10 years under normal operating conditions. In the event of a helium gas leak, and a decrease in oxygen to an unsafe, OSHA action level, the monitor will set off an alarm, replete with horns and flashing lights, alerting staff and users to evacuate the area.

Each PureAire O2 monitor has an easy to read screen, which displays current oxygen levels, for at-a-glance readings by employees, who derive peace of mind from the monitor’s presence and reliability.

Fast, Frozen, Convenience-Tunnel Freezers

Frozen foods first became commercially viable in the 1930s, thanks in large part to Clarence Birdseye. He is credited with inventing the double-belt freezer, the forerunner to modern quick-freeze technology, which includes the tunnel freezers used by most major food processors in North America.

Frozen foods offer many benefits to today’s busy consumers, including convenience; minimal processing, with few to no preservatives; a long spoilage-free product shelf life; and, especially when compared with canned foods, superior taste, since the ingredients are quick-frozen at their peak of freshness. Seasonal foods, such as fruits and vegetables, are, once they have been frozen, now available year-round. In the same way, people living in landlocked locations can enjoy fresh-frozen seafood, no matter the distance from the coast. And, through the near magic of quick-frozen partially baked bread products, we can consume bakery-quality goods at home, straight out of the ovens in our own kitchens.

Still, even as Mr. Birdseye’s invention made frozen foods available to mass consumers in the first place nearly a century ago, so, too, have more recent innovations in freezing technology, including new freezer types, such as tunnel freezers using cryogenic gases, greatly improved the quality and, therefore, the market acceptance, of frozen foods. These freezers very quickly “flash freeze” foods at extremely low temperatures, such that the foods maintain essentially all of their original freshness, flavor, and texture.

How Tunnel Freezers Work

Tunnel freezers work by rapidly freezing food using cryogenic gases, such as liquid nitrogen (LN₂) or carbon dioxide (CO₂). The fresh food items are placed on a conveyor belt, which carries them into the freezer, where an injection system (utilizing either liquid nitrogen or carbon dioxide), together with fans circulating the gas-chilled air, ensure that all food surfaces are quickly and evenly frozen.

Food products frozen in cryogenic tunnel freezers, including all manner of proteins, fruits, vegetables, and parbaked bread and dough items, are ultimately shipped to grocery chains and warehouse superstores; operators of quick service, fast casual, and fine dining restaurants; and school and hospital cafeterias, among other places, and they are enjoyed daily by millions of hungry people.

Monitoring Can Protect Food Processing Employees

While the use of liquid nitrogen and/or carbon dioxide is essential in that part of the quick-frozen food processing industry using tunnel freezer technology, it is not without risk. LN₂ and CO₂ are both oxygen-depleting gases, and oxygen deprivation could put employees in real danger if there are gas leaks from freezer supply lines or exhaust systems, or from on-site gas storage containers. In the event of a leak, plant personnel could become disoriented, lose consciousness, or even suffocate from breathing oxygen-deficient air. Since liquid nitrogen and carbon dioxide are both colorless and odorless, workers would, in the absence of appropriate monitoring, have no way of knowing that there has in fact been a gas leak.

PureAire Water-Resistant Dual O2/CO2 Monitors 

PureAire Monitoring Systems’ water-resistant dual oxygen/carbon dioxide monitors offer thorough air monitoring, with no time-consuming maintenance or calibration required. A screen displays current oxygen and carbon dioxide levels for at-a-glance reading by employees, who derive peace of mind from the monitor’s presence and reliable performance.

In the event of a nitrogen or carbon dioxide leak, and a decrease in oxygen to an unsafe level, the monitor will set off an alarm, complete with horns and flashing lights, alerting personnel to evacuate the area.

PureAire’s dual oxygen/carbon dioxide monitor is housed in an IP67 water resistant enclosure that will keep the electronics dry during wash-downs and will remain accurate at extremely low temperatures.That makes the monitor ideally suited for facilities using liquid nitrogen or carbon dioxide, such as frozen food processing plants with tunnel freezers. Built with zirconium oxide sensor cells and non-dispersive infrared sensor (NDIR)cells to ensure longevity, PureAire’s dual O2/CO2 monitors can last, trouble-free, for over 10 years under normal operating conditions.

Gas Detectors Can Ensure Chlorine Safety in Swimming Pools

In April 2019, six people became sick after being exposed to chlorine gas at a hotel pool in India, because one of the chlorine gas cylinders, which had been stored improperly, began to leak, exposing swimmers to chlorine gas.  In June 2019, some 50 pool patrons became ill after a pump malfunction leaked chlorine gas at an indoor pool in Utah. These are not isolated events.  According to the Centers for Disease Control and Prevention, exposure and inhalation of pool chemicals, including chlorine fumes and gases, account for approximately 4,500 emergency room visits each year.
Accidental exposure to chlorine gas, such as the incidents in Utah and India, can cause individuals to have trouble in breathing, burning sensation in the nose, throat, and eyes, as well as blurred vision, coughing, chest tightness, nausea, and vomiting
Learn how to keep swimmers and employees safe at your facility.

Chlorine Treatment

Chlorine, a powerful, corrosive disinfectant, is used in pools and hot tubs to kill harmful bacteria and prevent waterborne outbreaks such as Cryptosporidium (a parasite that causes diarrhea) andLegionella (the bacteria that can cause Legionnaires’ disease), in addition to swimmer’s ear and “hot tub rash”. Contrary to popular belief, while chlorine does have a distinct odor, an overwhelmingly strong scent of chlorine can actually indicate that not enough chlorine is being used.
As chlorine mixes with unwanted substances in the water, such as urine, and sweat, chloramines are produced. Chloramines result from the ammonia in urine and sweat reacting to chlorine. It is chloramine that causes the condition known to swimmers as “red eye”.

Protection Against Accidental Chlorine Gas Leaks

While chlorine is essential to keep pools crystal clear and sanitary, it must be carefully monitored, and pool equipment rooms properly maintained, with appropriate safety equipment.
According to the California Association of Environmental Health Administrators, every public indoor swimming pool and spa should have an audible and visible chlorine detection alarm system located in the room containing chlorine gas equipment. The gas detection system shall continuously monitor the room and, if chlorine concentrations exceed the permissible exposure limit of 0.5ppm, activate an alarm, turn off the chlorine at the source, and turn on the ventilation system.Ideally, the monitoring system will have an audible alarm that is at least 90 decibels and have visible strobe lights.

PureAire Monitors

PureAire Monitoring Systems’ universal gas detectors use “smart” sensor cells technology to continuously track levels of ammonia, bromine, hydrogen, hydrogen chloride, and other toxic gases, including chlorine. The sensor cell is programmed to monitor for a specific gas and measurement range, as required by the user.

Indoor pool facilities using a PureAire universal gas detector can detect elevated chlorine levels before the health of pool staff or patrons is put at risk.  In the event of a chlorine leak, and the elevation of chlorine to an unsafe level, the gas detector will set off an alarm that includes horns and flashing lights, and turn on the ventilation system, alerting pool staff and swimmers to evacuate the area.
An easy to read screen makes it simple for pool staff members to monitor chlorine levels at a glance, giving them peace of mind.

Cryotherapy - Baby It’s Cold Inside

Cryotherapy
Cryotherapy (also known as cold therapy) is broadly defined as the use of very cold temperatures for medical or general wellness purposes.  Modern cryotherapy (which comes from the Greek kyro, meaning “cold” and therapeia,  meaning “healing”) can be traced back thousands of years, and some form of it was practiced by the ancient Greeks, Romans, and Egyptians, among other civilizations, which used extreme cold therapy to treat injuries and reduce inflammation.

In 1978, a Japanese rheumatologist, Toshima Yamaguchi, developed what is known as Whole Body Cryotherapy (“WBC”), in which, cryotherapy is applied to the entire body; that is, the whole body, except the head, is exposed to extremely cold temperatures. Dr. Yamaguchi’s research found that rapid temperature decreases on the outer layers of individuals’ skin led to a rapid release of endorphins, which caused those individuals to become less sensitive to pain. To put his findings into practice, Dr. Yamaguchi and his associates built the world’s first cryochamber.

How Whole Body Cryotherapy Works

Whole body cryotherapy involves enclosing the entire body (excepting the head) in a cryochamber, with liquid nitrogen used to quickly chill the chamber to temperatures between -200 and -300 degrees Fahrenheit for a period not longer that 2-4 minutes. The extremely rapid cooling of the body causes blood flow to concentrate towards the body’s core, and away from the extremities, which, in concept, can reduce inflammation relating to soft tissue injuries.  At the same time, the body releases endorphins, which serve to decrease pain and increase feelings of euphoria.

Health Benefits Attributed to Whole Body Cryotherapy

Whole body cryotherapy is used to treat patients suffering from chronic inflammatory conditions, as well as, Olympic and other elite athletes experiencing muscle soreness, and to shorten recovery times from injuries and surgeries.

Cryotherapy is used to treat joint pain and inflammation due to arthritis and fibromyalgia, and for pain management, physical therapy, anti-aging, and weight loss treatments.

Oxygen Monitors Can Protect Cryochamber Workers and Users

In 2015, a cryotherapy facility employee in Las Vegas was found dead after she suffocated in a chamber.  The coroner’s office concluded that the death was caused by accidental asphyxiation, resulting from low oxygen levels, possibly resulting from a leak of the nitrogen gas used to rapidly chill the cryochamber. Nitrogen is an oxygen-depleting gas that is both odorless and colorless. Oxygen deprivation is called a silent killer because there are no indications that one is breathing oxygen deficient air until it is too late. As such, absent appropriate monitoring, workers would be unable to detect a nitrogen leak if one were to occur in a gas cylinder or line. Conversely, by utilizing a top-quality oxygen monitor, also known as an oxygen deficiency monitor, cryochamber personnel can track oxygen levels and detect leaks before a workers’ and users’ health is jeopardized.

PureAire Monitors

PureAire Monitoring Systems’ oxygen monitors continuously track levels of oxygen and will detect nitrogen leaks before the health of cryochamber operators or users is put at risk. Built with zirconium oxide sensor cells, to ensure longevity, PureAire’s O2 monitors can last, trouble-free, for over 10 years under normal operating conditions.  In the event of a nitrogen gas leak, and a decrease in oxygen to an unsafe level, the monitor will set off an alarm, replete with horns and flashing lights, alerting staff and users to evacuate the area.

Best practice calls for oxygen monitors to be installed anywhere there is a risk of gas leaks. The oxygen monitors should be placed wherever nitrogen is stored and, in all rooms where nitrogen is used.

PureAire oxygen monitors measure oxygen 24/7, with no time-consuming maintenance or calibration required.

Each PureAire O2 monitor has an easy to read screen, which displays current oxygen levels, for at-a-glance readings by cryochamber employees, who derive peace of mind from the monitor’s presence and reliability.

Freeze-Dried Food…Dogs Eat It Up

Overview

As dog owners, we treat our pets as we do our children, taking care that the food we give them is not only filling and nutritious but contains only high-quality ingredients sourced and processed in ways that meet our exacting standards.

For many owners, far in the past are the days of grabbing any old bag of kibble off the shelf and feeding it to Fido or Ginger. Dog owners today are making informed choices in their purchases of pet food, such as whether the ingredients are all-natural or organic, whether they contain allergens to be avoided, which proteins predominate in the mix, etc. Not only are owners increasingly educated about what goes into their dogs’ food, they are faced with many choices when it comes to exactly what form the food will take.

Types of Dog Food

Major pet food types available to contemporary dog owners, from a wide array of manufacturers, include dry food, semi-moist, canned, raw, and freeze-dried food.
Dry food, commonly known as kibble, is the most prevalent type of dog food on the market. Semi-moist food is served either on its own or added to kibble for a variety of tastes and textures. Canned food is a moist product with a long shelf life. Raw food appeals to owners who believe that an uncooked all-meat diet is closer to what dogs would have eaten in the wild, before they became domesticated. Raw foods may be produced and sold as either fresh, fresh frozen, or freeze-dried.

Freeze-Dried Dog Food

The freeze-dried dog food segment--including 100% freeze-dried meals, so-called “kibble+” (dry kibble mixed with freeze-dried components), and freeze-dried treats, such as beef liver and other types of training tidbits--currently commands only a niche share of the ~$30 Billion U.S. dog food industry, but it is rapidly growing in popularity among owners seeking, as in their own diets, to avoid highly processed foods.

Purchasing freeze-dried proteins, whether cooked or raw, as well as fruits and vegetables (which are typically freeze-dried in a raw state), allows owners to provide their pets with minimally processed, nutrient-rich, natural foods. Freeze-drying quality ingredients makes for an easily transportable, shelf-stable tasty food that does not require refrigeration.

Gas Usage in Freeze-Dried Food Processing and Packaging

Food safety is as important in the pet food industry as it is in the manufacturing and distribution of human-grade foodstuffs.  Proper temperatures must be maintained in order to prevent mold and bacteria growth resulting from, among other things, improper cooking and cooling temperatures, as well as insufficient or excessive moisture.

Quality control and safety concerns dictate that, because of their rapid cooling and freezing properties, liquid nitrogen (LN2) and liquid carbon dioxide (liquid CO2) be used in pet food production to uniformly cool proteins after cooking, and to freeze them as part of the freeze-drying process. Once properly chilled, the proteins and other ingredients that go into a freeze-dried dog food product are quickly frozen in blast freezers using LN2 or liquid CO2.  After freezing, they are placed into vacuum drying chambers for some 12 hours, until the drying process is complete (i.e., essentially all moisture has been removed), following which the food is ready for packaging.

To prolong dog food shelf life (by inhibiting the growth of mold and bacteria which thrive in oxygenated environments), nitrogen is injected to displace oxygen from the product packaging.The addition of nitrogen during the packaging phase also provides a cushion to protect the contents from settling and breakage that can occur during shipping and handling.

Oxygen Monitors Can Improve Safety in Pet Food Manufacturing and Packaging

While their use is essential in the production of freeze-dried dog food, nitrogen and carbon dioxide can pose health risks (including death by asphyxiation) to employees working in the industry. Nitrogen and carbon dioxide are both odorless and colorless, and they displace oxygen. Absent appropriate monitoring, workers would be unable to detect a leak if one were to occur in a gas cylinder or line. Conversely, by utilizing a top-quality oxygen monitor, safety and production personnel can track oxygen levels and detect leaks before workers’ health is jeopardized.

PureAire Monitors

With PureAire Monitoring Systems’ dual oxygen/carbon dioxide monitor, pet food producers can track levels of oxygen and detect nitrogen or carbon dioxide leaks before workers’ health is at risk. PureAire’s O2/CO2 monitor measures oxygen and carbon dioxide 24/7, with no time-consuming maintenance or calibration required. PureAire’s monitors can handle temperatures as low as -40C, making them ideally suited for environments, such as pet food processing plants, that use liquid nitrogen and carbon dioxide.

Built with zirconium oxide sensor cells and non-dispersive infrared sensor (NDIR) cells, to ensure longevity, PureAire’s O2/CO2 monitors can last, trouble-free, for over 10 years under normal operation conditions.