PureAire Oxygen Analyzers & Oxygen Monitors for Nitrogen Generators

Nitrogen has many uses in industrial applications where oxidation would be undesirable. From carbonizing beer to preserving food, reducing fire danger, and cleaning equipment, nitrogen is a safe, inexpensive gas. For companies that need a steady supply of nitrogen gas, nitrogen generators work well. Learn about the uses of nitrogen generators and why you should use oxygen monitors in environments where nitrogen gas is created. 

How Nitrogen Generators Work

Nitrogen for packaging works well in the food and beverage industry for food packaging and bottling of wine. Nitrogen also helps with metal processing, improving the end quality of the product by reducing the chance for oxidation. In the pipeline industry, nitrogen creates a high pressure environment that improves safety. 

Nitrogen generators allow you to create nitrogen from compressed air. If you use nitrogen cylinders, then you know how inconvenient they can be. If your supplier is late, you risk running out of nitrogen you need to run your business.


These generators are easy to operate. All you need to do is connect a compressed air line to the inline for the nitrogen generator. Then connect the outlet to the nitrogen line. Now, the generator can run continuously, and can create nitrogen gas that has as little as 10 parts per million of O₂. An oxygen analyzer can help you measure the amount of oxygen in the nitrogen gas, to ensure consistency.

It is both easy and cost-effective to use the nitrogen generator in-house. Since you can create nitrogen 24/7, the generator will pay for itself quickly and free you from the dependency on suppliers. 

By adding an oxygen analyzer to the nitrogen generator, you can check the level of oxygen present in the nitrogen gas at any time. Purity of the nitrogen is key to successful application. The O₂ analyzer runs constantly, allowing you to take at-a-glance readings and make sure that everything is working properly. 

Air separation is an alternative to purchasing a nitrogen generator. In an air separation plant, you can separate the air into its elemental components. Natural air is compressed and sieved, to remove any impurities. The compressed air is heated and cooled until the different elements reach boiling points, and separate out. The elements are then returned to a gaseous state, at which point they are ready to be used. As with nitrogen generators, air separation plants benefit from the use of an O2 analyzer to keep an eye on the levels of oxygen. 

Safety Benefits of Oxygen Monitors and Analyzers

While oxygen analyzers are beneficial, they also have a practical purpose when used with an air separation plant or nitrogen generator. The oxygen analyzer helps ensure that the nitrogen gas has a very low level of oxygen. It can measure oxygen levels from 0-1000 ppm and keep the oxygen to the minimum needed for your specific usage. 

An oxygen monitor can check the environment for levels of oxygen in the air. As long as there is enough oxygen in the air, then the O2 monitor is silent. Should levels of oxygen drop, the O2 monitor will sound an alarm and flash a light, alerting workers to the situation. While nitrogen generators do have a leak detection system, it's a good idea to add an oxygen monitor as a failsafe. 

Nitrogen gas actually depletes the levels of oxygen in the air. If enough nitrogen gas were to leak out, it would reduce the oxygen below safe levels. As a result, workers could become unconscious, experience dizziness, or even die from asphyxiation. By having an oxygen monitor, you can ensure that there is no leak of nitrogen gas from the generator or supply lines. 

PureAire offers oxygen monitors with a zirconium oxide sensor. Capable of lasting for up to 10 years with no maintenance, these O2 monitors are a reliable way to ensure that nitrogen does not pose a health hazard in your plant. When coupled with the oxygen analyzer, they allow you to product nitrogen to run your business without creating a health risk for your employees. 


To learn more about the oxygen analyzers and monitors offered by PureAire, please visit www.pureairemonitoring.com. 

Nitrogen Generators: Where are they Installed and How to Stay Safe?

Used in a range of industries, nitrogen generators ensure a steady supply of 99.5% pure, commercially sterile nitrogen from a compressed air storage tank. From an industrial standpoint, nitrogen generators are seen as preferable to cylinders of nitrogen as they are more reliable, more compact, and easy to use and install. However, these generators are not without risk. Learn about nitrogen generator installation best practices and how to stay safe when using these devices in your facility. 

Where are Nitrogen Generators Installed? 

Since nitrogen generators have such a wide array of end use cases, they wind up getting installed in different commercial environments. Nitrogen generators may exist in: 

• Brewing operations - To sparge and mix the wort 
• Food processing and packaging plants - In the food packaging process  
• Industry - To test and clean tanks and vessels
• Engineering facilities - For use in manufacturing, testing, and product development
• Automotive plants - In paint booths 

These generators offer a steady supply of nitrogen at a lower cost than using gas cylinders. One generator takes up less room than several cylinders, saving floor space where it is needed most. A generator is easy to install and simpler for employees to use (since it requires less maintenance) than cylinders, so many manufacturers have switched from using cylinders of nitrogen to using generators. 

Nitrogen generators are most often operated indoors, as these typical use cases show. In the event of a leak or other problem with the generator, escaping gas has nowhere to go other than inside the building. In some cases, the building may be set up so that nitrogen generators vent to the outside, thus offering a buffer from the harmful gas; however, it is not always possible to vent the generator to plain air. 

That said, these units do post a risk. Nitrogen is a colorless, odorless gas that creates an oxygen deficient state. If the generator were to develop a leak, nitrogen gas could leak out undetected into the work environment. In a matter of minutes, nitrogen gas from a leaking tank can deplete the workspace of oxygen. To protect the health of your employees, it is necessary to only use nitrogen generators in conjunction with an oxygen monitor, which alerts staff to low levels of oxygen. 

Why You Need an Oxygen Monitor With Nitrogen Generators

An O₂ monitor, or oxygen monitor, continually monitors the level of oxygen in the room. When there is enough oxygen, the detector stays silent. A normal oxygen value is 21 percent by volume.  If something unexpected happens -- such as a nitrogen leak -- and the amount of oxygen in the room begins to fall, the monitor sounds an alarm and flashes to grab staff attention. This way, staff have advance knowledge and can leave the work space before oxygen levels fall too low. 

Oxygen monitors can alert staff if levels fall too low (19.5 percent or less) or too high (23.5 percent or above). Low levels of oxygen pose a severe health hazard for individuals, while high levels of oxygen pose a fire and combustion hazard. 

Without an O₂ monitor in place, staff would have no knowledge of a nitrogen problem until it was too late. When oxygen levels fall below the acceptable threshold, staff can become disoriented and fatigued, while succumbing to a euphoria that can dissuade them from noticing that something has gone wrong. Loss of coordination and mental processing skills, followed by poor judgment, vomiting, nausea, and eventually death by asphyxiation as oxygen levels continue to fall. 

An additional consideration for large facilities is that nitrogen gas is often used far from the actual location of the generator. Thus, even if the generator you have purchased comes with an O2 monitor of its own, the monitor may not be able to test working conditions where the nitrogen is actually in use. A facility may need multiple oxygen monitors to make sure that all areas where nitrogen gas is used have acceptable air quality. 

PureAire offers O2 monitors that work in conjunction with nitrogen generators. PureAire's line of oxygen detectors rely on zirconium sensors, which are guaranteed to work for at least 10 years without calibration. When it comes to protecting your staff, it's the wise choice. Explore PureAire's lineup of oxygen detectors at http://www.pureairemonitoring.com.