Butane for THC and CBD Extraction Trend Requires Some Simple Steps to Stay Safe

On May 17^th, 2020, twelve firefighters were injured after an explosion occurred at a facility where butane is used for cannabis extraction. It is not yet known if butane was the cause of the explosion but, it was reported that, butane canisters where found in and around the building. The investigation is ongoing.

According to a Politico article, following an uptick in explosions in Colorado, fire officials there persuaded the National Fire Protection Association, which establishes a fire code for the whole country, to amend its rules to address hazards at facilities that grow and extract marijuana. The revised code requires any hazardous extraction process to be performed in a non-combustible room, in a building that contains no child or health care facilities. Staff must be trained on safe operation of the extraction equipment, and the extraction room must be equipped with a gas detection system and multiple fire extinguishing systems.

Extraction

Extraction is a process by which desired chemical compounds are extracted and separated from the cannabis plant. Extraction strips the plant of essential oils, including CBD, THC, and terpenes (aromatic oils that give cannabis plants their distinctive scents). The extracted oils can be utilized in vape pens, edibles, capsules, tinctures, and topical solutions.

Butane is one technique used to separate essential oils from the plant material. The use of butane for extraction is popular owing, in large part, to the relatively low overhead costs, efficiency (including the wide variety of products that can be created from a single extraction, without the need for further refinement), and high product quality associated with this technique. For instance, the low boiling point of butaneallow extractors to remove the desired compounds without risking evaporation of, or damage to, the delicate and heat-sensitive cannabinoids and terpenes. Moreover, the low boiling point makes it relatively easy to purge any residual butaneat the end of the extraction process, leaving behind only a relatively pure product.

Gas Detection Monitors Can Protect Extractors and Their Employees

While butane is important for extracting essential oils from cannabis plants use of this gas is not without risk, since extraction facility personnel and property are exposed to potential leaks from gas supply lines and storage containers. Butane is highly flammable and explosive gas as well.  Absent appropriate gas monitoring, an explosion can occur if butane vapors are ignited by a spark, heat, or open flame.

Proper gas detection equipment should be placed where the cannabis extraction process takes place, as well as in butane storage rooms, and in any other site where butanemay be expected to accumulate. The gas detection equipment should include the capacity to activate visual and audible alarms, stopping the flow of gas and turning on the ventilation system.

PureAire Monitors

PureAire Monitoring Systems has safety monitors to meet the needs of cannabis extractors using butane. Extractors utilizing butane rely on PureAire’s LEL, explosion-proof, combustible gas monitors. The monitor is housed in a NEMA 4 enclosure specifically designed to prevent an explosion. The durable, long-life LEL catalytic sensor will last 5+ years without needing to be replaced.

PureAire monitors feature an easy to read screen, which displays current oxygen levels for at-a-glance observation by employees, who derive peace of mind from the monitor’s presence and reliable performance. In the event of a gas leak, PureAire’s monitors will set off alarms, complete with horns and flashing lights, alerting personnel to evacuate the area. At the same time, the monitors can be programmed to turn off the flow of butaneand turn on the ventilation system.

In short, PureAire’s monitors enable cannabis extractors, in a cost-effective manner, to preserve both the quality of their products and the well-being of their employees.

 

Nitrogen Blanketing

Overview

Nitrogen (N2) blanketing is a process by which nitrogen is added to fill the headspace (the area between the fill line of a tank’s contents and the top of the storage vessel) to eliminate oxygen and moisture from storage tanks. Nitrogen is commonly used to blanket due to its extremely low reactivity with other substances, as well as its availability and relatively low cost. Other gases can also be used; however, some may be more reactive, and the costs higher,than nitrogen.

Why Blanket with Nitrogen?

Many industries, including oil, gas, and ethanol refineries, as well as chemical, pharmaceutical, and food processors, use nitrogen blanketing to prevent fires and explosions, and to preserve product quality.

Nitrogen blanketing can protect facilities from potentially catastrophic accidents when manufacturing combustibleand explosive chemicals, such as ethanol and other volatile materials, since removing oxygen eliminates the possibility of a fire and/or an explosion. Moreover, tank blanketing with nitrogen prevents oxygen, water, and other unwanted substances from coming into contact with the contents of the storage tanks, and/or causing undo wear of the tanks themselves, as oxygen and moisture inside storage tanks can cause evaporation and corrosion that may result in structural damage to the tanks.

Cooking oil processorstypically blanket with N2 to remove oxygen, which could otherwise oxidize the contents and negatively affect the tasteand,might decrease the shelf life of the oils.

Monitoring Mitigates Risks in Nitrogen Blanketing

Depending upon the needs of the facility and the type of tank, nitrogen is commonly supplied by one of the following methods: continuous purge (a constant flow of nitrogen), pressure control (N2 is added to maintain a set pressure within the tank), and concentration control.

The concentration control methodworks by using an oxygen detection monitor, in conjunction with a nitrogen generator, to continuously measure the level of oxygen inside the storage tank, and, if necessary,owing to elevated oxygen levels, add nitrogen to eliminate excess oxygen in the tank.
To ensure facility safety, protect personnel, and preserve the integrity of the tanks’ contents while blanketing with nitrogen, employees in facilities utilizing concentration control must maintain proper oxygen levels within storage tanks, as too much oxygen can cause an explosion.

Proper oxygen monitoring equipmentshould be placed inside storage tanks to measure and control oxygen levels.  Oxygen monitors should also be placed in any area where nitrogen is stored or used. Further, the O2 detection equipment should be capable of activating visual and audible alarms and, in the event of a nitrogen leak, stop the flow of nitrogen.

The same property–oxygen displacement –that makes nitrogen blanketing such a valuable process,can be deadly if nitrogen leaks from the supply lines or storage containers. Employees could suffocate from breathing oxygen-deficient air and, since N2 lacks color, and odor, there is no way, absent appropriate monitoring, to determine if there has been a leak.

PureAire Monitors

PureAire Monitoring Systems’ Explosion-Proof Oxygen Deficiency Monitor is perfect for facilities that use inert gases including, but not limited to, nitrogen, helium, and argon. The enclosure is specifically designed to prevent ignition of an explosion. The monitor is well suited for environments such as ethanol refineries, chemical manufactures, corn and grain processing facilities, powder coatingplants, and the oil and gas industry, where combustible materials, dust, and ignitable fibers are present.

The Explosion-Proof Oxygen Monitor’s built-in pump continuously samples oxygen levels from up to 100 feet away, making it ideal for use with storage tanks, confined spaces, and other hard to reach areas where oxygen monitoring is essential.

The monitor constantly measures changes in oxygen levels and can be programmed to control the flow of nitrogen as needed to ensure safe blanketing.  Additionally, should oxygen levels outside the storage tank drop to an OSHA action level,PureAire’s monitor will set off alarms, complete with horns and flashing lights, alerting personnel to evacuate the area.

The monitor will remain accurate at temperatures as low as -40C. PureAire’s durable, non-depleting, zirconium oxide sensor will last up to 10+ years in a normal environment without needing to be replaced.PureAire oxygen monitors measure oxygen 24/7, with no time-consuming maintenance or calibration required.

In short, PureAire’s Explosion-Proof Oxygen Monitor enablesoil, gas, and ethanol refineries, food processors, and other industries blanketing with nitrogen, to preserve, in a cost-effective manner, the well-being of their employees, the integrity of their products and safety of their facilities.